...Most likely this is a memory issue. Your route will be something like 350 km or more in length. Sometimes this works, but only with small scale map clippings. More often it does not. TransDEM allocates a significant amount of additional temporary memory during export. It might not get enough.
I suggest to reduce the size of the export mask and export as two or more modules. TransDEM supports seamless merging if you set the mask to the same baseboard coordinates with a bit of overlapping. The "info" file, generated by TransDEM, will store the coordinates of all module edges as a hint for positioning the mask for the next module...